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Pneumatic powder Conveying System & Support Equipments
:: Vacuumised Powder Conveying System
:: Capsule Loading System
:: Tablet Press Loading System
:: Bag Dumping Station
:: Direct Charging Vacuum Rated Blenders & Mixers
:: Inline Co Mill
:: Inline Multi Mill
:: Inline Sifter
:: Inline Turbo Mill (Multi Mill & Sifter)
:: Pin Mill
:: Rotary Sifter
:: Horizontal Granulator Shredding Machine
:: Jumbo Bag Loading Station
:: Jumbo Bag Unloading Station
:: Batch Weighing Systems
:: Silo Storage Systems
:: Bin Activator & Discharger
:: Accessories
:: Other Applications
# Pneumatic Powder Conveyor
# Screw Conveyor
# Mixer & Blenders
 
Powder transfer
Powder transfer
   
 
(For Vacuum Transfer of Powders, Granules, Sugar, Tablets and Pellets in Pharma / Chemical / Food / Fertiliser / Paint Industries)
 
Salient Features :
  • Used to transfer material having bulk density upto 1.0gm/cc.
  • Smooth surfaces, No segregation or degradation of Product.
  • Dust-free and gentle material handling / High-standard filters for pharma applications.
  • Minimum of residual material inside the conveyor.
  • Safe for operation with ignitable materials and for the use inside explosion zones.
  • Easy disassembling and cleaning of the conveyors.
  • Manual or automatic suction processes / Lightweight and mobile systems available.
  • All contact parts SS304/ SS316/ SS316L & all gasket /seal - Silicone.
  • Universal adaptability can be easily installed on any receiving equipment like process tank, ibc, conical mill,pin mill, blender, tablet press etc.
  • Adaptors provided to suit existing inter opening on user's equipment
  • No tool required for opening & cleaning
  • All validation documents like DQ/IQ/OQ are supplied with the system
  • Available in sizes for up to 150 / 200 /300 / 600 / 1200 /2000 / 3000 /4000/5000 kg/hr, depending on bulk density and nature of product
 
Technical Specifications :
  • System is designed based on the consideration, material having density 0.5 gm/cc will be having convey rate of approximately Capacity= 100 to 5000kg/hour.
  • Material Of Construction= MOC- SS316; Rest- SS304.
  • Filter Cleaning= Electro pneumatic sequential time based air blasted filter cleaning system.
  • Discharge= Full opening / Level Sensing= Through auto level sensor.
  • Filter made from non-woven fabric & washable.
  • Vacuum Source= specially designed blower / Vacuum generator.
  • Vacuum source is having silencer at suction and discharge port to reduce the noise level.
  • Vacuum source is equipped with a suction air filter to prevent the entry of foreign particles.
  • Vacuum Safety Valve for equipment safety.
  • Vacuum Gauge and isolator valve on the Vacuum power source for ease of maintenance.
  • Vacuum regulating valve at the vacuum power source to maintain the process harmony.
  • Control Panel will be manufactured from Stainless Steel 304 having dust proof construction.
  • Control Panel is sequential time base having 4- operation cycles.
  • Material and Convey line is through static conductive, Non toxic flexible food grade hose pipe.
  • All the pneumatic is of “Festo” Or Equivalent
 
Typical Advantages Of Conveying System :
  • SUITABILITY : Emptying or filling process equipment (reactors, dryers, blenders / mixers /centrifuges, etc.).
  • DUST FREE : Material can be drawn directly from drums, Bags, storage containers, process.vessels- no messy dumping or manhandling. Charging of powder directly into closed vessels, including those under vacuum or pressure, preventing the formation of dust and the introduction of oxygen. Charging also possible in the presence of solvents.
  • System can be completely sealed, any leakage in system will be inward- no noxious or hazardous materials discharged into work area.
  • VERSATILE : Conveying lines can be routed between floors, through partitions, around
    machinery- can easily be re-routed to accommodate process modifications. Adaptable to many process operations- easily integrated & automated.
  • SANITARY : Materials of construction & finishes selected for the products being handled. Easily disassembled modular design facilities cleaning.
  • ECONOMICAL : Lower service/ Lower cleaning costs / Minimum maintenance- few moving parts.
 
AL!X Capabilities :
  • Direct loading of blenders, mixers & other vacuum- tolerant vessels.
  • Automatic weighing & batching of multiple ingredients.
  • In-line check sieving while conveying.
  • Dust-free transfer of ingredients to tablet presses & capsule fillers.
  • Conveying tablets & empty or filled capsules.
  • Delivering product, containers & closures to filling & packaging materials.
  • Integration & automation of material transfer & process controls.
 
Specifications Sheet : Powder Conveying System :
MODEL LOADING CAP. IN KG MAT. LINE DIA. VACUUM LINE DIA. QTY. OF  FILTERS DIMENSIONS   
  L        W         H
AL-PCS15 150 ¾” ¾” 3 550     230     230
AL-PCS20 200 1” 1” 4 675     250     250
AL-PCS30 300 1.5” 1.5” 6 780     250     250
AL-PCS60 600 2” 2” 9 1000   325     325
AL-PCS120 1200 2” 2” 12 1250   325     325
AL-PCS200 2000 2½” 2½” 12 1250   425     425
AL-PCS300 3000 2½” 2½” 16 1550   425     425
AL-PCS400 4000 2½” 2½” 16 1550   550     550
AL-PCS500 5000 3” 3” 24 1850   550     550